Our Process

Our progressive management and cutting-edge production technology contribute to our ability to provide our customers with exceptional value in a highly competitive industry. We regularly work directly with customers, helping design innovative and cost-effective solutions to the many challenges facing today's market. In this way, we act as a partner as well as a supplier to our customers and thereby improve our own competitive position by helping improve theirs.

Reverse Engineering

Duplication of an existing part by capturing the components physical dimensions, features, and material properties.

3D MODEL

Preparing the 3D Model from samples and drawings.

PATTERN CREATION

The wax-patterns are typically injection molded into a metal die and are formed as one piece. Cores may be used to form any internal features on the pattern.

WAX ASSEMBLY

Next, the wax patterns are assembled onto runners and into a finished tree which is ready to be dipped into high grade ceramic.

CERAMIC COATING

The assembly is then dipped into high-grade ceramic slurry to build a ceramic shell around the wax tree.

DEWAXING

The wax inside the newly built shell is now removed. Dewaxing is done using a steam-dewaxing autoclave or flash fire furnace.

POURING

Pouring — The mold is preheated in a furnace to approximately 1000°C (1832°F), and the molten metal is poured with approximately 1500°C to 1600°C, depending on the metal, from a ladle into the gating system of the mold, filling the mold cavity.

FETTLING

After the cooling of cast shells, ceramics are removed by mechanical vibration, and then parts get separated by cut-off machines and then gate grinding by abrasive tools.

HEAT TREATMENT

Metal processing technology which expands the mechanical properties of metal alloys like corrosion resistance, abrasion resistance and hardness by heating, warming and cooling.

FINISHING

Various finishing techniques are then employed including Grinding, Shot Blasting, Electro Polishing, Glass Bead Blasting and Coating or Plating as per customer requirement to achieve the final surface needed.

MACHINING SHOP

We are providing precision machining solutions like HMC, VMC, VTL and CNC according to customer requirements.